Industrial Heating Systems FAQ
Electric heating systems offer precise temperature control, low maintenance needs, and energy efficiency. Compared to steam systems, they are safer and provide more flexible solutions. Especially in explosive environments, ATEX-compliant systems ensure a high level of safety.
Insulated cable structures that minimize energy loss, smart control systems for optimized energy usage, and designs suitable for renewable energy integration significantly reduce carbon emissions.
Yes. Especially systems with low power consumption, such as self-regulating cables, can work in harmony with renewable energy sources like solar panels.
- Electric systems reduce fossil fuel consumption and do not produce flue gas or condensate. They eliminate the risk of chemical leaks or steam emissions during maintenance.
Electric heat tracing is used to protect pipes, tanks, and equipment from freezing, loss of viscosity, or to maintain process temperatures. It is widely used in oil & gas, chemical, power, food, pharmaceutical, and water treatment sectors.
Self-regulating or mineral-insulated (MI) cables are applied to tank surfaces in spiral or horizontal layouts to maintain fluid viscosity or prevent freezing
• Ambient temperature
• Pipe diameter and length
• Insulation thickness
• Hazardous area classification (e.g., ATEX)
SAMM uses thermal simulations to determine the most suitable solution.
Heating cables used in cryogenic and refrigerated base heating systems must have performance characteristics that are tested and suitable for the application conditions.
In such systems, parallel resistance, constant power heating cables are generally preferred; alternatives such as self-regulating cables that generate high inrush current in cold environments or in humid conditions inside pipes are not recommended for these projects.
These are insulated, pre-assembled cable systems designed to protect small-diameter tubing used in measurement devices from freezing or heat loss. Common in chemical and gas industries.
• UV-resistant outer jackets
• IP67-68 enclosures
• High-wattage cables with compensated control systems
• Intensive insulation and sealing measures
Yes. With centralized control panels, dozens of lines can be monitored and managed. Each line’s status can be tracked individually.
Mineral-insulated (MI) and power-limiting cables are preferred due to their resistance to high temperatures (>250°C).
- • Constant wattage cables provide a fixed heat output and are used in long, uniform applications.
• Self-regulating cables adjust their heat output based on ambient temperature, saving energy.
They prevent overheating in high-temperature processes, enhancing safety. Often used in chemical and petrochemical facilities.
- Thermon: A global leader in electric heating solutions such as pipeline heating, tank heating, and surface temperature control.
- Caloritech™: Specializes in flanged heaters and custom industrial solutions for high-temperature applications.
- Norseman™: Provides robust and reliable heaters suitable for harsh industrial conditions.
- Ruffneck™: Offers ATEX and IECEx certified heating systems designed for hazardous environments.
- Velocity™: Delivers high-efficiency systems for air circulation and space heating solutions.
Using temperature sensors, current meters, and smart control panels to monitor temperature, energy consumption, and detect possible faults.
Heating systems used in explosive environments (Zone 1/2) must meet strict safety standards. SAMM provides ATEX/IECEx-certified solutions.
It varies by cable type, insulation thickness, and ambient conditions. Smart controls can reduce energy consumption by up to 30%.
• Thermal modeling
• Project design and cable layout planning
• On-site installation support
• Post-installation testing and commissioning
The required information may vary depending on project requirements.
For example, for a heat tracing project on pipelines:
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Line information such as pipe type, diameter, length, number of valves, and supports,
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Enclosure temperature, ambient temperature range, and line operating temperature details,
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Area information: indoor, outdoor, hazardous, non-hazardous, zone 1, 2,
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Desired control information.
Proper insulation prevents energy loss and ensures more efficient cable operation. Insulation materials recommended by SAMM should be used.
Chemically resistant cable jackets (e.g., PTFE)
• ATEX/IECEx certification
• ±1°C temperature accuracy
SAMM offers solutions tailored to these requirements.
• FDA-compliant silicone or stainless steel jackets
• CIP-compliant cleanable surfaces
• EHEDG hygienic design standards
ELEKTRA products meet these requirements.
• IoT-based monitoring
• Dynamic power modulation
• Sensor communication networks
With these technologies, SAMM can increase energy efficiency by up to 30%.
Electric systems require only basic checks every 3–5 years. Steam systems can have 3–4 times higher maintenance costs.
Yes. Systems can be connected to SCADA via Modbus or Ethernet/IP for centralized monitoring of temperature, current, alarms, and energy consumption.
Yes. Existing infrastructure can be modernized using Thermon cables, reducing energy use, lowering maintenance, and increasing safety.
With proper design, Thermon systems can easily last over 20 years. Their low maintenance needs result in a low total cost of ownership.
ELEKTRA and Residential Heating Systems – FAQ
In ELEKTRA systems, resistance cables or heating mats are placed under the floor to increase surface temperature in a controlled manner, ensuring uniform, comfortable, and healthy heating.
They can be applied in all living areas, including bathrooms, kitchens, children’s rooms, and living rooms; as well as in commercial buildings such as hotels, gyms, and healthcare facilities.
Electric underfloor heating is more efficient due to its uniform heat distribution and low-temperature operation. It also offers better energy savings and comfort.
Yes. ELEKTRA products are CE and IEC certified. They are manufactured with safety features such as grounding, automatic temperature limitation, and short-circuit protection
ELEKTRA is a Poland-based brand and a leader in heating solutions across Europe. SAMM Teknoloji is the official distributor in Turkey and offers engineering-supported solutions.
Installation is completed within a few hours. The duration may vary depending on the size of the application area; however, a typical bathroom installation is usually finished on the same day.
Ceramic, laminate, parquet, PVC, and carpet are all compatible with electric underfloor heating. The type of covering can affect the system design.
Yes. Fault location can be easily identified using thermal cameras and resistance measurements, allowing for localized repair.
Absolutely. Products with IPX7 protection are used, and grounding is mandatory to ensure safety in wet environments.
On average, it consumes 100 W/m². With good insulation and programmable thermostats, this can be further reduced.
ELEKTRA’s constant watt heating cables are installed under concrete or asphalt. The system automatically activates based on outdoor temperature and surface moisture.
They prevent accidents, eliminate the need for manual snow removal, extend surface lifespan, and improve convenience.
Yes. Heating cables can be installed in gutters, along roof edges, and in downspouts to prevent ice formation.
No. Sensor-based systems operate only when needed, preventing unnecessary energy consumption.
Yes. Systems supported with outdoor sensors and timers prevent energy waste and increase efficiency.
Wi-Fi-enabled smart thermostats allow users to control the system remotely, set weekly schedules, and optimize energy use.
Yes. Especially with low-consumption cables, they can be integrated into solar energy systems, providing an eco-friendly solution.
Yes. As they don’t use fossil fuels and have high energy efficiency, they significantly reduce carbon emissions.
Yes. Since there’s no air circulation or dust movement, they are ideal for individuals with allergic sensitivities.
Yes. ELEKTRA products generally come with up to 10 years of product and system warranty. Installation by authorized personnel is a warranty requirement.